Realize will be making our way to AMUG 2016 this week. We are looking for the three-peat! Our team won both times we entered into the Advanced Finishing contest. Klarg took home the prize in 2015 and this year we are entering something super galactic hoping for the victory. Good luck Realize team!
The Haunting tale of Realize and the 3D Printed ghost!!
There was not a ghost of a chance that we would let the month of October pass without celebrating with a fun 3D printed part! These little spirits may not be the scariest ghosts but they sure are cool. Our talented team created the ghosts using XW200 resin and built the SLA master in the ProJet 7000. Next, we made a silicone mold of that part and cast it with a glow-in-the-dark urethane. The other three ghosts were backlit with different colors of light. Wishing everyone out there a safe and wonderful Halloween weekend. Hope your costume is spook-tacular and you get all your favorite candy. Happy Halloween from your friends at Realize, Inc.
The Realize 3D Printed Ghost – It glows in the dark!
3D Printing Ghost fun for Halloween.
Realize, Inc. recently partnered with Impulse Product Development on a new and exciting project. Impulse was in need of RTV Castings made of silicone for a client that wanted prototypes of their new product The Kupp‘. Here is the story of how Realize and Impulse helped create the first prototype of The Kupp’!
The Kupp’ is a six ounce European glass outfitted with a colorful silicone sleeve. It’s designed for children three and older. Produced in Europe and the US, the glass and the sleeve adhere to the strictest quality standards for both the US and Europe. The Kupp’ glass is certified lead and cadmium free, is made from a pure soda-lime formula and is completely dishwasher safe. The grip-friendly silicon sleeve is BPA/BPS free, medical food grade silicon and comes in a range of colors. The colorful, child-themed sleeves, designed as a smile, easily attract children of all ages. The Kupp’ is the perfect serving size, helping to avoid wasting costly milk and juice while encouraging kids to become more aware as consumers. Children instantly feel drawn to the color and love to take care of their own glasses. Created by Katesplace founder Kate Oliver, the Kupp’ helps parents step away from the ongoing task of organizing their children’s daily routine; why not let the kids set the table. The firm grip and protective sleeve, insures a low probability of breakage while still offering a safe, toxic free vessel in which to drink.
We asked Kate Oliver, the woman behind The Kupp’, a few questions about the creation and vision of her product.
Kate: The Kupp’ gives children the gift of color and the benefits of glass. By offering a color connection to their glassware, young children begin the early lessons of locating, using, cleaning and storing their belongings, or in this case, their Kupp’. By bringing the fun and wonderfully designed Kupp’ into the house, parents can step away from the ongoing task of organizing their child’s daily routine.
Realize: What types of things were you looking for when designing the product?
Kate: Functionality, this is a product that will be used with the modern family and its aim is to help simplify and organize the kitchen routine. It had to come in one part, and the silicone could not come apart. It had to be dishwasher safe and be a product that brought harmony into what is otherwise a chaotic scene (the family kitchen)
Realize: What new products might you develop moving forward?
Kate: Anything that will help the modern family teach their growing children domestic responsibility. It is hard to take the time to teach these skills so Katesplace is working to product products that children of all ages want to use and enjoy using.
Troy Mason, President and CEO of Impulse Product Development provided some insight into how the project came about and how Realize and additive manufacturing played a role.
“The client contacted us wanting help in getting her product designed and manufactured. She had an idea, but she didn’t know what the steps were to get the product developed. We worked with her to complete the industrial design, engineering / CAD design, prototyping, and in finding vendors to manufacture the silicone and glass. One of the big challenges with this project was we needed a low cost way to test a silicone sleeve on the glass shape. Building an injection mold tool would have been too costly and time consuming, so we contacted realize to see if we could get RTV castings made from silicone. The result was so good that the client actually wanted to do a second round to evaluate a second design iteration. Creating the prototypes really helped the client make the decision when it was time to order injection mold tooling.”
Brian Cazzell, General Manager at Realize, Inc. explains how the project came together at Realize.
“The Kupp’ project was a collaborative effort with Troy Mason at Impulse Product Development. Their team worked on the design with their client and provided us with the 3D drawings for the prototyping stage. Initially we built a complete prototype of the clear cup using Somos Watershed XC11122 resin with a highly polished surface. To create the soft outer silicone sleeve for The Kupp’, our RTV team made several colorized silicone castings from an SLA master. The end result was a prototype of The Kupp’ that perfectly resembled their production version in both look and feel.”
We are thrilled to be working with great partners on new and exciting products like The Kupp’.
Realize works extensively with Indesign on a wide variety of projects. We are excited and proud of the long relationship we have established with this fantastic company. We talked with Jerry Gotway, CEO of Indesign, to find out how their business uses Additive Manufacturing and where they are headed in the future.
Tell me about your business…
We are an electronic product design engineering company. We develop a wide variety of electronic products for our customers. We do full turn key product development. That means we do the mechanical design, the electrical design, and embedded software design. We create all the design information for a product then send it to a factory for manufacturing.
How is Rapid Prototyping used by your company?
In our product development process we go through several steps. In the front end of the process we are working on the development of requirements and concepts with the client, then we move on to the detailed mechanical design. As soon as that is completed we need to take that design which exists in our CAD systems and turn it into a working prototype. It’s absolutely critical that we get working prototypes of the designs for us to validate the design. Those working prototypes include the kinds of things that Realize can provide. The Stereolithography models, the cast models and sometimes the rubber parts are needed for the physical elements of our prototype. The critical need that we have is to get those rapid prototype parts. We need to very quickly get a physical embodiment of what we have designed so we can run that through our testing process.
What types of projects do you partner with Realize on?
We have worked with Realize on a wide variety of projects- from medical to consumer electronics, industrial, and they have provided us with parts to support our clients in many different markets.
How has your experience working with Realize been?
Our experience has been very positive. Everything that we do here has to be done very quickly. We have very rapid product realization intervals. Realize has been extremely good to Indesign in delivering parts very quickly. Speed isn’t everything, the other thing that is very important to us is quality. We have received high quality parts using the prototyping capabilities of Realize. Speed and quality are the two things that are most important to us and we get both of those from Realize.
Where is your business headed in the future?
Our company has been in business for 16 years and it’s been on an evolutionary path. We started exclusively in the telecommunications area and now we are into many different industries. The technologies have changed dramatically over time. When we started we were almost all wired types of products, now half of our business is wireless. We are going to follow where technology leads.
Indesign is an engineering design services firm with a proven track record of helping companies develop new electronic devices. Engineering disciplines consist of electrical/circuit design, RF/wireless design, software/firmware design, mechanical design, human factors design, and testing/validation with a strong emphasis on products utilizing embedded microprocessors and DSPs.
Realize is fortunate to have a solid working relationship with Auto Research Center. They are an excellent organization that relies on additive manufacturing to deliver results for their clients.
Auto Research Center is a specialized research facility, which sells time in its various test rigs (such as wind tunnel and seven post rig) and provides design and consultancy services to government/military, commercial vehicle, automotive and racing clientele. ARC prides itself on remaining a competent tier one supplier to multiple OEMs throughout these industries. They also offer scale model development, vehicle aerodynamics and vehicle dynamics capabilities and expertise, computer aided engineering software, vehicle dynamics software and computer modeling programs for the purpose of trackside simulation. ARC is a worldwide company that is committed to developing innovative solutions in the ever-changing field of transportation.
We talked with Design Engineer Matthew Gardner about their business and how they use Rapid Prototyping.
Matthew Gardner-Design Engineer, Auto Research Center
Tell me about ARC?
We do wind tunnel testing for semi-trucking and consumer car industries and some race car testing as well. We also do suspension testing for race cars mostly.
What is wind tunnel testing?
We get a bunch of test parts and we’ll build the model as accurate as possible. With an engine and a working suspension. The customer will send us a bunch of data on what they want to test. We have to make the model first and then all of these test parts have to be easily put on and off for each run in the tunnel. What the customer is paying for is the time in the tunnel, so it’s really important to get these parts in and move them on and off to find out what works and what does not.
In what ways does ARC use Additive Manufacturing?
It’s really key for us because we need parts fast, because the customer has to take all the test parts they made and send them to us as data. When they have that set test date they their own last minute changes and then goes through their line of bureaucracy, CFD and production. So by the time it gets to us we have to make it in time and get it to them before the test. Realize is key because they can get it to us real quick because you are local. There have been many times when it’s last minute and the customer says, “Hey I know we sent you this data but we really need this, can you make these changes?” And Realize has come through for us many times. It’s really important because they are paying for that time in the tunnel and that deadline can’t change because we have other days booked. So it’s important we get things turned around really quickly and that’s where we rely on Rapid Prototyping and Realize.
How does Realize help to meet your needs in addition to timely deliveries?
It’s the customer service. When I have worked with other vendors they are late and we can’t afford that. So far no other company has been as reliable and dependable as Realize.
3D Printing/Rapid Prototyping & Manufacturing