All posts tagged: machines

The Realize Featured Project: Linka

At Realize we get very excited when an interesting project comes through our doors. One recent prototype we worked on is for a new product that is looking to revolutionalize the concept of locking your bike! We talked with the creator and founder of Linka Mohamed Mohamed.

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Realize: Tell us about your product.

Mohamed: As I’m an avid everyday cyclist, I realized I needed more security and peace of mind for my bike and regardless of how bulky and expensive other locks were, I needed something that told me if something was wrong so I can address it immediately. If you wait a few hours, it’s too late. The recovery rate for bikes in the U.S. is less than 2%. After some research and asking many people from various environments, everyone seemed to have the same concerns. So LINKA was born! LINKA mounts to your bike in 5 minutes and stays there so you’re always ready to lock up. With a built-in siren and an accelerometer, LINKA can tell when your bike is in danger and will notify your smart phone. Beyond that, LINKA will auto-unlock as you approach making it quicker and easier than ever to ride away.

 

How did you use Realize and 3D Printing to help with your project?

We utilized Realize’s ability to get us finished looking SLA parts to help us with a fit and finish of our end production product. We also utilized the RTV mold process to make rubber gaskets in various colors. This really allowed us to have high quality photos for our shoots.

 

How do you think you will use additive manufacturing in the future and are there any new directions or capabilities you would like to see in the industry?

I wish there was a way to find quick turn solutions to simulate machined parts in aluminum and steel. Local shops have long lead times and the cost is quite high. We will continue to utilize existing additive manufacturing tools to get really quick relatively inexpensive prototypes made.

 

What were the biggest challenges with creating the Bike lock?

Biggest challenge for us is multi-faceted. Balancing bluetooth range combined with designing something with low-power consumption. From a mechanical side, tolerances need to be really well captured as a non-functioning bike lock provides more issues than say a non-functional bike light.

 

With such a cool product coming out is there a follow up idea you have ready to go?

We currently have many products in our roadmap and can’t wait to introduce them all once the time is right!

 

LINKA is currently available on pre-order for $99 with an expected ship date of January 2016. Find our more through our Kickstarter campaign here

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The Realize 3D Printed item of the month: Jurassic T-Rex

Every month at Realize we look for a featured item to create using 3D printing and for June we have selected Tyrannosaurus rex.  Commonly referred to as T. rex, it’s  one of the largest meat-eating dinosaurs that ever lived. We selected this in honor of the new Jurassic World film that was just released.

t-rex jurassic park

The new dinosaur park movie just crushed all expectations, Universal’s Jurassic World soared to a record $204.6 million debut in North America and $511.8 million globally. Globally, the movie posted the largest weekend bow in history, eclipsing Harry Potter and the Deathly Hallows — Part 2 ($483.2 million) and becoming the first film to ever cross $500 million in one weekend.*

 

Realize, Inc. 3D Printed item of the month for June: T. rex

 

Here is our 3D Printed T. rex! We used Accura 25 resin and it was created in our iPro machine. Don’t forget, there was a scene is Jurassic Park 3 that referenced a “Rapid Prototyper!”   It was a pretty big deal when 3D printing/rapid prototyping was mentioned in Jurassic Park III back in 2001. In the film, a group of paleontologists re-create a velociraptor’s resonating chamber using a 3D printer.

The 3D Printed T. rex in honor of Jurassic World release. Realize, Inc.

The 3D Printed T. rex in honor of Jurassic World release. Realize, Inc.

(*Source: The Hollywood Reporter)

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QuickCast at Realize

 

QuickCast at Realize, Inc.

 

Using Stereolithography 3D Printing technology, more commonly referred to as SLA, Realize has the ability and expertise to create investment casting patterns for foundries.

 

Utilizing a highly specialized build-style known as QuickCast, foundries have access to an alternative solution to traditional wax patterns, which can be expensive and time consuming to produce. A Quickcast pattern is an SLA model, but differs in that it has a thin skin that surrounds a matrixed internal structure. Not only does this give the pattern rigidity, but it also allows the structure to collapse upon itself during the burnout process, minimizing the risk of a cracked shell.

 

QuickCast can provide a smooth and accurate pattern that can be ready for you in days. Time and cost savings can be significant as compared to traditional wax patterns, especially for complex geometries. QuickCast may be the alternative solution for you, and Realize stands ready and eager to help you with your next investment casting project.

 

Please visit us at www.realizeinc.com or contact a member of our expert team at 317-915-0295 to discuss your investment casting needs!

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Realize Featured Client: ICS

Hydraulic Housing, A60 Resin and cast 316 stainless, side by side.

Realize CLient Profile: ICS/Girard

We help ICS and Girard Equipment by providing them with QuickCast patterns created from one of our SLA machines. This type of work is unique from a standard SLA job because in the end, the pattern will be used to make a metal part. These individual SLA patterns are used by foundries as part of a process called investment casting which will produce one metal part for every SLA pattern used. More specifically, the work we do for Girard helps them create short run metal prototypes for the tanker trailer industry and when they reach out to us we are able to supply them with fast turnaround, high- quality QuickCast patterns. We asked ICS Foundry Manager Bill Laiacono a few questions about the industry and how they use additive manufacturing for their business.

Tell us about your business.

ICS is a captive foundry, supplying stainless steel investment castings to Girard Equipment, Inc., manufacturer of vents and valves for the bulk liquid transport industry.

How do you use 3D Printing/Additive Manufacturing/QuickCast to help with your projects?

Mainly prototyping. With the help of Realize, Inc., we can take a part from idea to cast and machined stainless steel in less than a week.

What is your overall feedback about our services and are there any examples of how Realize has helped your business?

Every interaction with Realize, Inc. has been a positive one. Realize has always been responsive, quick to produce and very reasonably priced. Customer service is pleasant and accommodating too.

How can Realize can help your business in the future?

By simply providing the same quality, value and responsiveness we have come to expect from Realize.

Why do you think there is such a growing buzz about the 3D Printing/Additive Manufacturing industry?

The diversity and range of 3D printing has grown immensely. Because of 3D printing, items can now be realized in a matter of hours that used to take weeks. The results are almost instant.

What is something that you personally would like to have 3D Printed? 

A custom wall mounted bottle opener. I appreciate the simple function of a unique bottle opener.

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mereedRealize Featured Client: ICS
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The Realize 3D Printed item of the month

Each month we will create something timely and fun to share with everyone using all of our resources at Realize, Inc. For February it’s all about LOVE.

Check out our 3D Printed Candy Hearts we produced in honor of Valentine’s Day.

3d printing candy hearts image

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