All posts tagged: construction

Realize is leaping tall buildings

Realize recently created a scaled model version prototype of the Transamerica Pyramid

We worked with designer, Adam Voorhees, who builds architectural models. He needed a prototype of the skyscraper at a scaled height of 53 inches to go into a museum exhibit. There was time spent upfront with Adam talking over the project with Brian Cazzell from Realize about file issues and other build options.

Once it was only a drawing, now it’s here. Realize President Todd Reese likes what he sees!

Adam was knowledgeable about our processes and what it was going to take to be able to build this. We were only concerned about the external parts of the building. It was a good clean file from the beginning and then we cut it into three sections and inserted a dowel pin system. We used Acura 60 and one of our SLA 5000 machines to create the parts.

The entire process took about 4 days- the build time for this project was approximately 84 hours.

We talked with the client to find out more about his experience and how this prototype will be used:

“The parts have been received, they look great. Everything with Realize went well – cost was on target, build time was quick, packaging was excellent, and Brian was extremely helpful. This model is going to be used for an exhibit on the architect, William Pereira”  – ADAM VOORHEES

It all starts with this…

Three parts will become one- we are ready to send to the machine

From the ashes…we have our parts.

mereedRealize is leaping tall buildings
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Realize Employee Profile: David Strait

What is your role at Realize?

I create RTV (Room temperature vulcanization) molds from SLA masters. Make sure its delivered the way it was ordered by the client after coming out of SLA machines.

What challenges do you face during a typical week at Realize?

Deadlines are a big thing- making them. The complexity of the part- and how difficult the process can be getting it correct.

How does Realize do things differently than the competition?

We have a fast turn around and the quality of work is unmatched in my opinion. Talent level is excellent.  They are always seeking experience and that sets Realize apart- my experience  in this industry is over 20 years.

What are some of your favorite things in the world?

Model HO Trains, World War II  history and airplanes. My Father was in the war and I was just always fascinated. Graphic design is a hobby on the side and I enjoy  bowling, volleyball, and tennis.

Favorite meal?

Filet Mignon with mashed potatoes and gravy from Ruth Chris. To drink would be glass wine white and dessert entire lemon meringue pie.

What music are you listening to right now?

I’m into show tunes, movie trailer music,  and my favorite bands are Chicago & Boston.

What fascinates you most about Rapid Prototyping and 3D printing?

The fast turn around the complexity that is generated. What used to take week or months can be done in hours now…in the future incorporating soft and hard materials will become a new direction, and we will be doing new and different types of projects.

You can take two movies with you to space…which do you bring?

Saving Private Ryan and Star Wars.

One word that describes you?

Unique.

One personal item you would like to Rapid Prototype?

Space 1999 Eagle One – It’s a spaceship from mid 1970s TV show.

mereedRealize Employee Profile: David Strait
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Realize visits the AMUG 2013 Conference

Realize President Todd Reese recently attended the AMUG conference in Jacksonville, Florida. The conference was celebrating it’s 25th Anniversary. We asked Todd to recap the overall experience. What were the attendees buzzing about this year?

Realize President Todd Reese meets Iron Man!

This group has morphed over the years. It started off focusing on one technology, stereolithography, but the industry was growing so the group thought it would be a good idea to include emerging, different and competitive technologies. AMUG is all inclusive now, anyone that has additive manufacturing machines, regardless of technology, is invited now. It’s developed into more of a technical forum with the people actually running the machines and solving problems while pushing the technology to the next big thing. The dream for many is to quickly print production parts off of these machines, and even do so from home. For example, a knob on your blender breaks, well the idea is that you could just download the file for that component and make the part yourself on your personal 3D printer rather than go to the store and buy it. Discovering the appropriate materials, and engineering more consistency and repeatability into the machines to create production parts is where the trick is. At Realize we are more focused on prototypes, helping clients early in their product development cycle, and that will remain an important step in the process.  I expect designs will change as additive manufacturing technologies become used to make production parts, because the limitations or restrictions you would see with traditional methods, such as injection molding, don’t exist in that realm.  Think, building a whistle with the ball already inside it.  Again, the trick lies in developing appropriate materials and machines with better repeatability.  From a pure production standpoint, I think we are still a ways off from that. The AMUG group continues to grow in size but even just a few short years ago you really did not hear about the technology outside of the industry. Now with the 3D printing buzzword the media has brought to the street it’s really come to the masses.
It’s incredible there are all these innovative people making machines in their garage and coming up with new ways of doing things. Right now there are two groups out there; guys like me who have been at it for 20+ years on an industry side, and then a new brilliant, social media generation who have recently been introduced to 3D printing.  I talked to many people at AMUG on this very topic, and the common thread was that it will be a challenge to bring them together, or can you even bring them together? The new generation has done a heck of a job creating a buzz, and a cool factor, and the national media has grabbed and run with it…is it a bubble? I don’t know.
Realize is primarily a stereolithography and rubber tooling service bureau but we do offer 3D printing services as well.  I’m excited to see what’s next in the evolution of the industry.   AMUG is a great event for witnessing and participating in the evolution, as it’s where the technical leaders to come together.
It’s a conference unlike anything else I’ve been to. The networking and information exchange is such a priority for everyone and the board does a phenomenal job of structuring the event to keep people engaged throughout the entire event experience. There were many fascinating elements during the conference but the highlight for me would be the presentation from Jason Lopes from Legacy Effects. It was very exciting to see how the technology I work with every day is applied to costumes and special effects in the movies.  It is used a lot more than you might think!  By using these technologies they can bring back some realism and not completely rely on the computer animated graphics, the results are pretty special. I was especially impressed with learning how rapid prototyping was used to make the Iron Man mask. A big thanks to the AMUG board. That group of passionate volunteers does an incredible job of putting the event together and improving things each year to make the conference the premiere event it is today, hats off to them.
Bottom line this is a great conference to attend. You will talk to your peers and competitors. Sharing knowledge will help us advance. I certainly walked away with some great information this year.

mereedRealize visits the AMUG 2013 Conference
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Realize Client Profile: ChordBuddy

 

Realize your potential on the guitar!
One of our clients kind of went all “Hollywood” on us.
ChordBuddy is a product that makes learning to play the guitar easier than ever.
Travis Perry is the creator of the device that’s been featured on the television show Shark Tank and is also endorsed  by country western star John Rich.

 

 

Realize President Todd Reese fancies himself a bit of a guitar hero and this project was right in his wheelhouse.

 

“ChordBuddy was a very fun and challenging project for us. From our early conversations with Travis, everything clicked. Rapid prototyping (stereolithography specifically) was used to produce several iterations of the ChordBuddy. It was important to produce each iteration with a high attention to detail, tolerances, functionality, and appearance. Detailed features and tight tolerances were very important to maintain in order to demonstrate how the device properly attaches to a guitar and also to demonstrate the correct feel of the removable tabs as they slide in and out of the device. The prototypes were also required to be functional and we had to make use of more than one material to accomplish this, in addition to incorporating metal hardware. On top of that, the models needed to look like the real deal, and that required paint. To balance those requirements was challenging, and necessary for Travis to prove his concept. In the end it worked great and one of the final prototypes we produced is even featured in an early ChordBuddy commercial. We are so happy to have played a role in the development of the ChordBuddy and it has been a real treat to watch its success via Shark Tank and Travis’s hard work.”

 

We caught up with Travis to find out how Rapid Prototyping helped with his product development.

 

Tell us about your business?

We make and sell “Chordbuddy” the fastest way to learn guitar.

2- How is Rapid Prototyping used by your company? 
 
We had several prototypes made to make sure we had the design right before spending the money to have the molds made.

3- What services and projects did you partner with Realize on? 
 
SLA and prototypes.
 

4- How was the experience working with Realize?
 
 GREAT!!!! VERY Professional

5- Where is your business headed in the future?
 
 We are starting to develop other products to support our base product.
 
If you could select one personal item to be created or duplicated using Rapid Prototyping technology, what would that be?  
 
TIME!
 
mereedRealize Client Profile: ChordBuddy
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