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Realize Featured Project: The Kupp

20140623_160138 Realize, Inc. recently partnered with Impulse Product Development on a new and exciting project. Impulse was in need of RTV Castings made of silicone for a client that wanted prototypes of their new product The Kupp. Here is the story of how Realize and Impulse helped create the first prototype of The Kupp’!

The Kupp’ is a six ounce European glass outfitted with a colorful silicone sleeve. It’s designed for children three and older. Produced in Europe and the US, the glass and the sleeve adhere to the strictest quality standards for both the US and Europe. The Kupp’ glass is certified lead and cadmium free, is made from a pure soda-lime formula and is completely dishwasher safe. The grip-friendly silicon sleeve is BPA/BPS free, medical food grade silicon and comes in a range of colors. The colorful, child-themed sleeves, designed as a smile, easily attract children of all ages. The Kupp’ is the perfect serving size, helping to avoid wasting costly milk and juice while encouraging kids to become more aware as consumers. Children instantly feel drawn to the color and love to take care of their own glasses. Created by Katesplace founder Kate Oliver, the Kupp’ helps parents step away from the ongoing task of organizing their children’s daily routine; why not let the kids set the table. The firm grip and protective sleeve, insures a low probability of breakage while still offering a safe, toxic free vessel in which to drink.

We asked Kate Oliver, the woman behind The Kupp’, a few questions about the creation and vision of her product.

Kate: The Kupp’ gives children the gift of color and the benefits of glass. By offering a color connection to their glassware, young children begin the early lessons of locating, using, cleaning and storing their belongings, or in this case, their Kupp’. By bringing the fun and wonderfully designed Kupp’ into the house, parents can step away from the ongoing task of organizing their child’s daily routine.

Realize: What types of things were you looking for when designing the product?
Kate: Functionality, this is a product that will be used with the modern family and its aim is to help simplify and organize the kitchen routine. It had to come in one part, and the silicone could not come apart. It had to be dishwasher safe and be a product that brought harmony into what is otherwise a chaotic scene (the family kitchen)

Realize: What new products might you develop moving forward?
Kate: Anything that will help the modern family teach their growing children domestic responsibility. It is hard to take the time to teach these skills so Katesplace is working to product products that children of all ages want to use and enjoy using.

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Troy Mason, President and CEO of Impulse Product Development provided some insight into how the project came about and how Realize and additive manufacturing played a role.

 

“The client contacted us wanting help in getting her product designed and manufactured. She had an idea, but she didn’t know what the steps were to get the product developed. We worked with her to complete the industrial design, engineering / CAD design, prototyping, and in finding vendors to manufacture the silicone and glass. One of the big challenges with this project was we needed a low cost way to test a silicone sleeve on the glass shape. Building an injection mold tool would have been too costly and time consuming, so we contacted realize to see if we could get RTV castings made from silicone. The result was so good that the client actually wanted to do a second round to evaluate a second design iteration. Creating the prototypes really helped the client make the decision when it was time to order injection mold tooling.”

 

Brian Cazzell, General Manager at Realize, Inc. explains how the project came together at Realize.

 

“The Kupp’ project was a collaborative effort with Troy Mason at Impulse Product Development. Their team worked on the design with their client and provided us with the 3D drawings for the prototyping stage. Initially we built a complete prototype of the clear cup using Somos Watershed XC11122 resin with a highly polished surface. To create the soft outer silicone sleeve for The Kupp’, our RTV team made several colorized silicone castings from an SLA master. The end result was a prototype of The Kupp’ that perfectly resembled their production version in both look and feel.”

 

We are thrilled to be working with great partners on new and exciting products like The Kupp’.
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High resolution logo

mereedRealize Featured Project: The Kupp
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Realize Sponsors Robotics Team

 

Realize, Inc is proud to support local science and technology students in the Indianapolis area.
Recently we sponsored the Fishers High School Robotics Team. The robotics team is called TigerDynasty (FRC Team #5010) and is associated with FIRST (For Inspiration and Recognition of Science and Technology.) We talked with Ryusuke Saito, the Vice President an co-founder of the team about the program.

Tell me about the Fishers Robotic Team, What does your team do?
Our team is a FIRST Robotics Competition team that competes at regional competitions in the region. Every year, at the start of January, FIRST presents a new game that teams must engineer a robot for. Teams are given six weeks to engineer a robot that works within the regulations set forth by FIRST.

Why is this team important for students and the school?
This team is extremely important for students as it can grow students interests in science, technology, engineering, arts, and mathematics. This program can teach students practical knowledge mixed with applied science and mathematics. Along with that, this program can also teach students crucial leadership, management, organization, coordination, and teamwork skills that classrooms cannot teach effectively. With the hands-on element of organizing and managing a team by students, everyone can learn and grow with the program itself.

Fishers High School Robotics Team- TigerDynasty

How did the Realize Sponsorship help your team?
To participate in the 2014 Boilermaker Regional Competition at Purdue University, Realize, Inc.’s, sponsorship helped our initial payment of $6,000.00 to participate at the competition. Without the help of Realize, we would not have been able to participate in our first official regional competition which created our credibility as an official team in that should be taken seriously.

TigerDynasty in action.

What do you love about Robotics?
The team was able to learn new technical skills that they had not known about. They learned  everything from the basic skills as crimping wires to learning a brand new programming language to program a functioning robot. Though this is a robotics team, the team also enjoyed the social nature of the competitions and the activities involved because of the supportive and positive nature of the FIRST community.

How can you see Robotics and 3D Printing working together in the future?
We believe that robotics and 3D printing will definitely work together in the future. Even on this year’s robot used at the Boilermaker Regional Competition, one of our team mentors had a personal 3D printer and we utilized 3D printing to create a gyroscope mount for our robot. With that example, we believe that 3D printing and rapid prototyping will be crucial in the success of robots in the future.

What do you think students need more information on regarding the additive manufacturing industry?
I think students need more information regarding the applications of the additive manufacturing industry’s products and services. Many know 3D printing services exist and have some knowledge regarding it; however, many do not realize the applications or the real process of how rapid prototyping works.

The team robot, Hobbes II.

If you could 3D Print anything, what would that be? 
If I could 3D print anything, I would 3D print a 3D printer for the team so that, in the future, they could have access to a 3D printer.

mereedRealize Sponsors Robotics Team
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Realize partners to educate students about 3D Printing

Science and Engineering made exciting through 3D Printing Technology!

 

Realize Inc. is very proud of our industry and we are always looking for new ways to help create excitement and deliver knowledge about additive manufacturing. The process of informing a new generation of students and creating better awareness about the technology, and how it can be utilized moving forward, is important to us. Recently we partnered with Brad Lowell, a Science teacher at Fall Creek Intermediate School in Fishers, Indiana to help him reach the goal on the project: Science and Engineering Made Exciting Through 3D Technology! We interviewed Mr. Lowell about the project and how he thinks 3D Printing technology might be applied in classrooms around the country.

 

Realize: Why is the addition of a 3D Printer important for students and the school?  

Mr. Lowell: As our school is moving into our One 2 One initiative this next year where every student has an iPad, the 3D printer is another tool that will better prepare them for their futures. We have researched printers in the field of medicine that can print cell after cell to create sheets of skin and in the future maybe even replacement organs. 3D metal printers are being used to create car parts. We have seen printers that can produces incredible chocolate sculptures and another that builds 3D pancake creations. Like student imagination, the possibilities of the printer are limitless.  

 

How did Realize help you reach your goal?  
Through a sizable donation, Realize was an amazing partner in making our 3D dreams a reality. Realize also sent some great video examples that excited students and really illustrated how incredible the industry is.
 
What do you love about 3D Printing?  
I love that with 3D printing really anything is possible. It will allow them to take their 2 dimensional ideas and create real 3 dimensional working prototypes.
 
How can you see 3D Printing helping students in the future?  
I see a future where when something breaks around the house or in their classroom, students could merely go to their computer and print a replacement part.   
 
How have the kids reacted and what projects have you worked on?  
Students were so excited to see the MakerBot box show up at school! Unfortunately, with the arrival so late in the year we were not able to do much in the way of our own designs but did really explore what the printer was capable of. We successfully created a working prosthetic hand and some parts for our water rockets engineering lab activity. Some students also came in and worked during lunch with me and created their own cell phone cases.
 
Looking into next year and beyond, how will you use additive manufacturing in the classroom?  
This next year I am hoping to spend a great deal of time at the beginning of the year teaching the kids 3D CAD designing on their ipads so that all of our engineering activities can be built on the printer. We will build prototype gravity racers, plastic boats to test Archimedes’s principle of buoyancy, bio engineer surgical tools to assist us in our Frankenstein-style  ‘open heart’ surgery lab, design rocket fins and parts for our rocketry labs, and countless other activities. We’re hoping this next year to look into the possibility of the MakerBot 3D scanner where students can scan and replicate parts.
What do you think students need more information on regarding the additive manufacturing industry?  
We are still really learning about the additive manufacturing industry and would welcome any additional information that could be provided on the industry. We’d love to have future communication with Realize.
 
If you could 3D Print anything, what would that be?
The kid in me would love to create, print, and build  a working R2D2 droid. My son, however, absolutely fell in love with your outdoor ukulele and was trying to convince me to try to make one of those.

 

 

mereedRealize partners to educate students about 3D Printing
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Heat Deflection Properties

SLA & 3D Printing Heat Deflection Properties
Many of our clients contact us with questions about our materials and their heat properties. We decided to create a video experiment to help show how our different resins hold up at elevated temperatures. Join us for some hot 3D Printing fun!

[youtube watch?v=FVJnxc9MBVE&list=UUWsghvjy-It5eJrfjJStI-w&feature=share nolink]

mereedHeat Deflection Properties
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3D Printing Instruments

[youtube aVu0_27ZOwA nolink]

Realize, Inc. recently was part of a project that created a functioning ukulele using additive manufacturing. This project has generated many questions about how 3D Printing may affect the production of customized instruments in the future.

Realize, Inc. is a Rapid Prototype service provider specializing in Stereolithography, 3D printing, RTV Molding, Cast Urethane Models and Custom Finishing. In this video Realize General Manager Brian Cazzell discusses the future of instruments and 3D Printing.

Have a question you would like answered by our experts on staff? Do you have a custom instrument or another project you want to discuss? Please contact us.

https://www.realizeinc.com/contact/

mereed3D Printing Instruments
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